Modern Building Services

MODERN BUILDING SERVICES NOVEMBER 2022 15 FEATURE HEATING On older heating systems, there is the option to integrate specially sized Plate Heat Exchangers (PHE) and air/dirt separators into the rig, with matched boiler pumps, to optimise the lifetime operation of the new boilers. The rig can also be designed with integrated controls to maximise seasonal efficiency for lower running costs. Even the position and size of the system connections on the rig can be produced to match the existing system pipework in the plant room for easy connection. Customised rig How and where are offsite fabricated solutions used? One example is the bespoke rig system installed by social housing providerWakefield and District Housing (WDH) to replace ageing boilers serving the district heating systemat their Smirthwaite Estate inYorkshire. Improved energy efficiency, reduced downtime and minimal disruption were the key requirements. As renewable technologies were not a feasible option for this project, Rob Wilson, consultant at Building Services Solutions, specified installing eight high-efficiency boilers using a Remeha offsite fabricated cascade system with a PHE. Close collaboration resulted in a customised rig with integrated boilers, insulated pipework set and pumps, a PHE, pressurisation unit, dosing pot and an expansion vessel. This was an unusually large project for an in-house team, but the bespoke rig system provided a good structure for WDH’s engineers, avoiding the need to size the individual components and saving a significant amount of installation time. It also resulted in a very well organised plant room that made the best use of space while providing good accessibility to all the boilers for straightforward future maintenance to maximise efficiency throughout the lifecycle of the equipment. Refurbishing existing energy centre A further example is the bespoke- designed packaged plant solution that is providing heat and power at Blackberry Hill, a landmark new development in Bristol. The Grade II listed former hospital site has been transformed into an exciting residential scheme including retail and business spaces by Vistry Partnership working with Homes England, Bristol City Council and Sovereign Housing Association. A Combined Heat and Power (CHP) and boiler systemwas selected to serve the four district heat circuits feeding the original building and the newadditional blocks. However, the very tight space within the plant roomand the building’s listed statusweremajor concerns on this project. Our packaged solutions teamworkedwith Vistry Energy to design and produce tailor-made boiler skidswith pump sets and fully insulated prefabricated pipework, using specialist equipment design to achieve the compact footprint that the project required. The skids connect onto two prefabricated frames accommodating the pumps and high-level pipework. These fit against the walls, leaving sufficient space for the CHP and the two buffer vessels situated at the opposite end of the plant room. Using a quality offsite-fabricated solution successfully overcame all the project limitations, turning what would have been an extremely challenging installation into a faster, easier and safer process. Containerised plant rooms Offsite fabrication also offers the opportunity to relocate the heating and hot water services. Containerised packaged plant rooms are increasingly popular, particularly on projects where strict limitations apply as to when work can be carried out, such as schools. Using a packaged solution means that there is one point of contact for the whole system. The one- stop-shop system integrates the heat source – any combination of boilers, CHP, air source heat pumps and gas-fired water heaters – with pumps, controls and accessories. The benefit of this approach is that it hugely reduces the potential for delay, helping to keep the project on schedule and avoiding any last-minute hitches due to product availability. An added advantage for contractors and building operators is that it enables just-in-time delivery, removing the need to store equipment on site and simplifying site management. The packaged plant room can be purpose-designed in sections or as a single lift, depending on the site requirements, to enable straightforward transportation, accurate positioning and easier installation. Prefabricated, pre-tested, fitted and connected, it can be positioned quickly and safely to meet the fixed timeframe. What’s more, relocating the plant room frees up valuable space within the building, whether that’s a new teaching area, an extra hotel room, or new office space. Benefits for all Offsite fabrication and preassembly bring important benefits to building services professionals, facilities managers and estates managers, fromenhanced quality, health and safety and compliance assurance to greater flexibility, increased efficiency and improved productivity. As manufacturers and offsite specialists, we look forward to working with specifiers and contractors to provide them with efficient solutions to high performance heat that will support their customers in meeting their sustainability goals. More information can be found at www.remeha.co.uk